I. Core Positioning of the Solution
Piesia focuses on the core needs of high-precision inspection and intelligent guidance in industrial manufacturing. Based on a product philosophy of "high-performance hardware foundation + industrial-grade stable operation + flexible adaptation to multiple scenarios," we create dedicated machine vision solutions. The solution is centered around industrial computers and vision-specific motherboards equipped with Intel 12th generation Core/Ultra series (integrated high-performance NPU) and domestic Phytium platforms. It deeply integrates key technologies such as multi-camera synchronous triggering, extreme environment protection, and low-latency data transmission, covering core scenarios such as component defect detection, dimensional measurement, visual guidance assembly, and material sorting. This provides integrated visual inspection and control solutions, from hardware support to system coordination, for industries such as 3C electronics, automotive manufacturing, semiconductors, and logistics and warehousing.
II. Core Products and Technological Advantages
1. Powerful AI Computing Power, Supporting High-Precision Visual Computing
• Dual-Platform Computing Power Empowerment:
◦ Intel Flagship Platform: Equipped with 12th generation Core i7/i9 and Ultra series processors, integrating NPU computing power with a peak of up to 100 TOPS, supporting mainstream deep learning algorithms such as YOLO series and U-Net, efficiently completing computationally intensive tasks such as micro-defect recognition, semantic segmentation, and 3D reconstruction, with detection accuracy reaching the micron level;
◦ Domestic Platform: Based on the Phytium Tenglong E2000Q processor, adapted to Kylin and Tongxin domestic operating systems, compatible with domestic visual algorithm frameworks, achieving independent control of core hardware and systems, meeting security requirements in critical fields.
• High-Speed Data Processing Capability: Standard configuration includes DDR5 memory (maximum support 96GB) and NVMe SSD (read/write speed up to 7GB/s), enabling real-time storage and processing of multi-channel 4K high-definition camera image data, avoiding detection cycle delays caused by data transmission latency.
2. Multi-Device Collaboration, Adapting to Complex Visual Scenarios
• Multi-Camera Synchronous Triggering: Equipped with 4-6 Intel i226-V Gigabit Ethernet ports, supporting IEEE 1588 PTP precise time synchronization protocol, enabling synchronous acquisition of more than 8 industrial cameras, with trigger delay <1ms, adapting to panoramic visual inspection, multi-angle defect screening, and other scenarios;
• Rich Interface Expansion: Supports PCIe 4.0 and M.2 (E-Key/B-Key) expansion, compatible with GPU acceleration cards, AI inference modules, LiDAR, 3D cameras, and other peripherals, meeting the needs of 2D/3D vision fusion and multi-modal data acquisition;
• Industrial Protocol Compatibility: Natively supports PROFINET, EtherNet/IP, and other industrial protocols, enabling seamless integration with PLCs, robotic arms, and motion controllers, achieving full-link collaboration of "visual inspection - decision - execution," such as guiding robotic arms for precise grasping and real-time rejection of defective products.
3. Industrial-Grade Protection for Stable Operation in Harsh Environments
• Extreme Environment Adaptability: Operating temperature range of -40℃ to 85℃, featuring a fully sealed, fanless architecture + heat pipe cooling system, IP67 protection rating for dustproof, waterproof, and corrosion resistance, and outstanding electromagnetic interference (EMI) and electrostatic discharge (ESD) resistance, suitable for complex environments such as high-temperature workshops, dusty mining sites, and outdoor inspection equipment;
• Long-Term Stability Guarantee: Over 5 years of mean time between failures (MTBF), and a 10-year product supply cycle commitment, meeting the 7x24 uninterrupted operation requirements of industrial vision equipment and reducing long-term maintenance costs.
4. Intelligent Management to Reduce Deployment and Maintenance Costs
• Visual Debugging Tools: Compatible with mainstream vision software (Halcon, OpenCV, VisionPro), supporting rapid deployment of algorithm models and parameter debugging, providing real-time image data preview and detection result statistical analysis functions, simplifying the system setup process;
• Remote Maintenance Support: Integrated Intel vPro remote management technology allows for remote diagnosis of equipment operating status, algorithm and configuration updates, reducing on-site service frequency by 80% and lowering cross-regional maintenance costs;
• Lightweight Deployment Design: Some products support 35mm DIN rail mounting, with a minimum size of only 100x72mm, allowing for embedding in space-constrained industrial control cabinets or vision inspection terminals, enhancing on-site deployment flexibility.
5. Security Protection to Ensure Data and System Security
• Hardware-Level Encryption: Optional TPM2.0 encryption module supports national encryption algorithms (SM4), providing encrypted storage and transmission of visual inspection data and algorithm models to prevent data leakage or tampering;
• Permission Management Mechanism: Supports multi-account permission levels to restrict unauthorized operations, ensuring the secure operation of the vision system, suitable for industries with strict data security requirements such as semiconductor and automotive electronics.
III. Typical Application Scenarios
1. 3C Electronic Component Defect Detection Scenario
• Application Requirements: Detecting tiny defects such as scratches, deformation, and material shortages on mobile phone casings and chip pins, requiring detection accuracy ≤ 0.01mm and detection cycle ≤ 0.5s/piece;
• Core Hardware: AR200CA Mini AI workstation motherboard, industrial computer;
• Application Highlights: 6 Gigabit Ethernet ports simultaneously trigger 6 4K industrial cameras, integrating NPU acceleration for defect recognition algorithms, with a false detection rate < 0.05%. After deployment in a 3C electronics factory, quality inspection efficiency increased by 60%, replacing more than 10 manual workers;
• Core Value: Achieves high-precision, high-speed automated detection, improves product consistency, and reduces labor costs and missed detection risks.
2. Automotive Parts Dimension Measurement Scenario
• Application Requirements: Real-time measurement of key dimensions of engine cylinder blocks and gearbox gears to ensure compliance with assembly tolerance requirements, requiring linkage with PLC for real-time feedback and adjustment;
• Core Hardware: UT100NA6L industrial control motherboard + GPU acceleration card expansion;
• Application Highlights: 3D cameras collect 3D point cloud data, NPU and GPU collaboratively complete dimension calculation, measurement error < ±0.005mm, supports PROFINET protocol direct connection to Siemens PLC, enabling real-time optimization of production processes;
• Core Value: Replaces traditional contact measurement tools, improves measurement efficiency and accuracy, and reduces assembly failures caused by dimensional deviations.
3. Logistics Automation Sorting Scenario
• Application Requirements: Based on visual recognition, achieve classification and sorting of express packages and parts, requiring adaptation to high-speed motion scenarios (conveyor belt speed ≤ 3m/s), with a recognition accuracy of ≥ 99.9%;
• Core Hardware: Fanless industrial computer + 5G expansion module;
• Application Highlights: Integrating 2D visual recognition and motion trajectory prediction algorithms, real-time identification of package barcodes and external features, sending instructions to AGV carts and sorting robotic arms via the 5G network, increasing sorting efficiency by 40%, and adapting to flexible production needs;
• Core Value: Achieving automation and intelligence in logistics sorting, reducing manual sorting error rates, and improving warehouse turnover efficiency.
4. Mining Conveyor Belt Safety Monitoring Scenario
• Application Requirements: Detect faults such as belt deviation, tearing, material blockage, and foreign objects on mining conveyor belts, enabling proactive warning and emergency response, requiring adaptation to harsh environments with high dust and complex lighting conditions;
• Core Hardware: Industrial-grade vision-specific computer (wide-temperature protection version);
• Application Highlights: Using a dual-mode AI visual detection algorithm, through direct visual inspection and flow difference analysis for double verification, achieving a recognition accuracy of ≥ 99.5% for faults such as material blockage and tearing, with an alarm response time of < 2s, and can be linked to sound and light alarms and conveyor belt emergency stop devices to prevent safety accidents;
• Core Value: Replacing manual inspection, addressing the pain points of low efficiency and delayed response of manual monitoring in harsh environments, and ensuring mining production safety.
IV. Core Value of the Solution
1. High-Precision Detection: Leveraging high-performance NPU and multi-camera synchronization technology, the detection accuracy reaches the micrometer level, with a false detection rate of <0.05%, meeting the needs of the precision manufacturing industry;
2. Stable and Reliable: Industrial-grade wide-temperature protection, fanless design, and long-term supply cycle ensure stable 7x24 operation in harsh environments, with system availability reaching 99.99%;
3. Flexible Adaptation: Dual-platform options + rich interface expansion, compatible with 2D/3D vision, multiple camera brands, and industrial software, allowing for personalized and customized solutions;
4. Cost Reduction and Efficiency Improvement: Automated detection replaces manual inspection, improving quality inspection efficiency by 40%-60%, reducing on-site service costs by 80% through remote maintenance, and shortening the project payback period;
5. Secure and Controllable: Hardware-level encryption and domestically produced options comprehensively guarantee data, algorithm, and system security, meeting the needs of independent and controllable solutions in critical areas.
V. Service Guarantee
As an Intel Platinum Partner and a national high-tech enterprise, Piesia has 20 years of experience in industrial embedded hardware R&D, providing full-process services from hardware customization, algorithm adaptation, system debugging to long-term supply. A professional technical team provides 7x24 support, combined with a nationwide service network, offering customers dual guarantees of "local rapid support + remote technical guidance" to ensure the stable implementation of the solution. Simultaneously, we can collaborate with top industry vision algorithm vendors to provide an integrated "hardware + algorithm" package service, helping customers quickly achieve intelligent upgrades.